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hudson
Andrew McNally
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Interesting Transfer Boxes
December 11, 2009 10:26AM
http://www.milneroffroad.com/TBOX.HTM




Andrew M
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Ted Andkilde
Ted Andkilde
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1968 Mini


Re: Interesting Transfer Boxes
December 11, 2009 03:57PM
Hmmn, do those things have any provision for a center diff? Or are they locked with 50% torque split all the time?

Looks like a possible way to do a home-brew rs200 drivetrain.

t



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hudson
Andrew McNally
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Re: Interesting Transfer Boxes
December 11, 2009 04:55PM
Near the bottom of the page there is one that has a differential in it.

By RS200, I'm assuming you're talking about a rear/mid engined 4wd car that's not driving the front drive shaft all the time?

The best way to do that and have some ratios to play with that I've found is this little ditty from Elite Transmissions.

http://www.eliteracingtransmissions.com/product.php?g=10&c=11

Don't die from the sticker shock.. it's the cheapest option I've found. You would still have to run the front output flange into a center diff though.





Andrew M
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hudson
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Re: Interesting Transfer Boxes
December 11, 2009 07:09PM
If you want a transverse 4wd/awd rear engined thing.. the new golfs with the s motion have the engine in teh front and normally driving the front wheels..



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Ted Andkilde
Ted Andkilde
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Re: Interesting Transfer Boxes
December 11, 2009 11:28PM
hudson Wrote:
-------------------------------------------------------
> If you want a transverse 4wd/awd rear engined
> thing.. the new golfs with the s motion have the
> engine in teh front and normally driving the front
> wheels..
>
> Andrew M
> Onterrible
> 30ish

But you're stuck dealing with the relatively awful Haldex electronically controlled awd which is sorta OK-ish for a hairdresser's car, but not much else. And you have 5 reverse gears and one forward unless you're able to do some diff flippery.

If I recall correctly the RS200 was permanent awd, biased to rear, not rear with part-time front. Is north/south as opposed to transverse as well.

The 4wd Sierra stuff might work, extend the front propshaft and go with a very short rear prop -- still might push the engine too far into the passenger compartment for comfort though.

Actually, the Milne x-fer box could work with an Audi or Scooby 4wd transaxle, both have built in center diffs and the transaxle setup would allow you to move the engine back into a decent mid-position. The front prop would have a pretty circuitous route though, at least two sections and a couple of support bearings.

Just eyeballing it, the Milne setup isn't that far removed from Tim's setup in the Z600 LeMons car either -- just move the output to the same side as the input and you're pretty much there...

t








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hudson
Andrew McNally
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Re: Interesting Transfer Boxes
December 11, 2009 11:42PM
Ted Andkilde Wrote:
> But you're stuck dealing with the relatively awful
> Haldex electronically controlled awd which is
> sorta OK-ish for a hairdresser's car, but not much
> else.

I'll take your word for it winking smiley They're not my thing either.

> If I recall correctly the RS200 was permanent awd,
> biased to rear, not rear with part-time front. Is
> north/south as opposed to transverse as well.

You're right it's North South.. I checked it out after.

> The 4wd Sierra stuff might work, extend the front
> propshaft and go with a very short rear prop --
> still might push the engine too far into the
> passenger compartment for comfort though.

Fuck the 4wd Sierra stuff. way expensive, get a skyline transmission.. 500 bucks all day every day in Toronto.. and they've got half decent ratios too.

> Actually, the Milne x-fer box could work with an
> Audi or Scooby 4wd transaxle, both have built in
> center diffs and the transaxle setup would allow
> you to move the engine back into a decent
> mid-position. The front prop would have a pretty
> circuitous route though, at least two sections and
> a couple of support bearings.

I've been looking at it a fair bit as you can tell.. and the biggest stumbling block I've seen with using something like a Scooby tranny is that you're trying to drive the rear wheels with what was designed to drive the front wheels and vice versa for the other end.. this in a lot of situations means you've got to figure out how you're going to get a reliable torque split going the other way.

For instance, the skyline only powers the front when the rear slips.. so trying to power the rear wheels through the front transfer case is not exactly straight forward.

> Just eyeballing it, the Milne setup isn't that far
> removed from Tim's setup in the Z600 LeMons car
> either -- just move the output to the same side as
> the input and you're pretty much there...

It's a helluva lot like Tim's setup. My understanding is the Milner setup lets you go front and back though so you can flip engine rotation and power front and rear ends of the car.. the Milner stuff is all for crazy fast 4x4 action dewdz.

If you're still looking at Motorcycle Engines etc.. looks like the best transaxle is the Renault UN1 or UN5 (way bigger crown and pinion options in the UN5).. and they are super easy to flip.. catch is, you just need to find one.





Andrew M
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Tim Taylor
Tim Taylor
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Re: Interesting Transfer Boxes
December 12, 2009 12:50AM
Stop tempting me, it's so easy to make my transfer case feed power out the front too...
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hudson
Andrew McNally
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Re: Interesting Transfer Boxes
December 12, 2009 01:28AM
Tim Taylor Wrote:
-------------------------------------------------------
> Stop tempting me, it's so easy to make my transfer
> case feed power out the front too...


You have to either do that or get one of those Subaru 360s and do that up.. hell there's a 360 van for sale.. that would make a killer lemons car winking smiley



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Ted Andkilde
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Re: Interesting Transfer Boxes
December 12, 2009 12:44PM
Well the Scoobies are "real" awd and are quite happy to split torque 50/50.

I was thinking about it a bit more. If you weren't too hung up on equal length driveshafts you could shift the engine/transaxle 6" to the right and the front diff 6" left you could package it nicely and offset some of the fat-bloke behind the wheel's weight.

Use a simple spaceframe and a lightweight shell and you're off to challenge-sur-glace and the hillclimb course...



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hudson
Andrew McNally
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Re: Interesting Transfer Boxes
December 12, 2009 12:56PM
Ted Andkilde Wrote:
-------------------------------------------------------
> Well the Scoobies are "real" awd and are quite
> happy to split torque 50/50.
>
> I was thinking about it a bit more. If you weren't
> too hung up on equal length driveshafts you could
> shift the engine/transaxle 6" to the right and the
> front diff 6" left you could package it nicely and
> offset some of the fat-bloke behind the wheel's
> weight.
>
> Use a simple spaceframe and a lightweight shell
> and you're off to challenge-sur-glace and the
> hillclimb course...
>
> Pure mathematics is the enemy of every truly
> creative man -- Sir Alec

What are you planning for a motor?

The subby boxes all have too tall a R&P for bike motors (the 4.4:1 isn't thaaat bad). I guess running 10" wheels helps too.

If you want a mid engine and 4wd, you could put the front drive underneith the motor trans.. would raise your CG tho...

That, or you can have a non center front diff, but have equal length drive shafts from the CV on (have a bearing the same distance from the centerline as the diff).. I think that cures torque steer doesn't it?

Don't forget the new Skyline with the 4wd transaxle in the back!



Andrew M
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hudson
Andrew McNally
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Hillclimbs
December 12, 2009 01:09PM
I've been looking at hillclimbs as a possible affordable fun thing to do.

There's a bunch in the PA area..

http://www.pahillclimb.org/

Apparently the runs are about 2 mins if your car boogies.. so not exactly the longest, but entry fees can't be a million bucks either (I hope).



Andrew M
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Ted Andkilde
Ted Andkilde
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Re: Hillclimbs
December 12, 2009 01:26PM
Yeah, the entry fees are reasonable and you get a bunch of runs in on a weekend. RA has gotten into bed with the east coast hillclimb circuit which scares me a bit -- I can see this jacking up the entry fees and adding all sorts of extraneous safety crap and classing restrictions as a consequence. Might just be doom-saying, but...

http://www.rally-america.com/story.php?article=509


t



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hudson
Andrew McNally
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Re: Hillclimbs
December 12, 2009 01:39PM
Ted Andkilde Wrote:
-------------------------------------------------------
> Yeah, the entry fees are reasonable and you get a
> bunch of runs in on a weekend. RA has gotten into
> bed with the east coast hillclimb circuit which
> scares me a bit -- I can see this jacking up the
> entry fees and adding all sorts of extraneous
> safety crap and classing restrictions as a
> consequence. Might just be doom-saying, but...

Well there goes that idea!

All jesting aside, I'd say the safety stuff is almost a given and it's hard to see how the entry costs will go down winking smiley



Andrew M
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Ted Andkilde
Ted Andkilde
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1968 Mini


Re: Interesting Transfer Boxes
December 12, 2009 02:16PM
hudson Wrote:
-------------------------------------------------------

>
> What are you planning for a motor?

I'm just spitballing -- I would "someday" like to build an rs200 or Stratos clone as a fun car.

I was thinking Duratec/EcoTec for this thing, fairly light, easy to make usable power and available.

>
> The subby boxes all have too tall a R&P for
> bike motors (the 4.4:1 isn't thaaat bad). I guess
> running 10" wheels helps too.

I'd go for normal 15" (27" tall?) rally sized tires in a clean-sheet project like this, far easier to dig up tires and package "real" uprights and brakes. Plus I loved the look of those crazy euro-cars you posted last week with the massively hogged out wheelwells.

I think chain drive is the only way to fly with bike motors -- Denis Palatov has a funky quaife center diff setup with chain driven 4wd in his DP projects. If you've got nothing to do this weekend cruise over to www.dpcars.net and check out all of the build logs and historical pages -- no rally content but really engrossing and impressive stuff.


>
> If you want a mid engine and 4wd, you could put
> the front drive underneith the motor trans.. would
> raise your CG tho...
>
> That, or you can have a non center front diff, but
> have equal length drive shafts from the CV on
> (have a bearing the same distance from the
> centerline as the diff).. I think that cures
> torque steer doesn't it?
>
> Don't forget the new Skyline with the 4wd
> transaxle in the back!
>
> Andrew M
> Onterrible
> 30ish

Skyline Skyline Skyline, You mean the new $20k a pop transaxle that has no warranty if you use the launch control? smiling smiley

If you use a two piece propshaft you could just angle the front section over a few degrees and run equal length front driveshafts, which makes a lot more sense, I shoulda though of that earlier smiling smiley.

Truth is, I'm not likely to build this sort of thing real soon. I'm fairly serious about building a Lotus 7ish (Locost/Haynes roadster/whatever) with my son over the next year or so. We scratch-built a go-kart this past summer and had a ball, I've got a spare 2l Zetec out of an SVT in the garage, a bunch of shocks and other bits and pieces and I think I can scavenge a type-9 tranny, uprights and a few other bits from the cast-off piles of the Xratty rally guys. (the 7 uses a lot of the stuff they toss away). I figure it'll be a fun trackday, possibly hillclimb, occasional streetcar that we can build for short money. I've been talking to John about the type-9 to Zetec connection and finding some front uprights.

Pretty sure I could build three of these for the same money as rally prepping the Mini. And unless the economy makes a hard right turn into 'tons-o-profit' I can't see myself having the $10,000+ a year I need to run 5 tight-budget rally weekends...

Book:

http://www.amazon.com/Build-Your-Own-Sports-Car/dp/1844253910/ref=sr_1_2?ie=UTF8&s=books&qid=1260647142&sr=8-2

Body bits:

http://www.kineticvehicles.com/parts.html

Forum:

http://www.locostusa.com/forums/

I think John could sell a lot of mechanical solutions to builders of these things, Bilstein shock kits, Supra diff conversons, quickracks, decent brake kits etc. same technology as the rwd rally car stuff, just different applications -- not a lot of vendors in the game with his skillset.

t






Pure mathematics is the enemy of every truly creative man -- Sir Alec
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hudson
Andrew McNally
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Join Date: 01/08/2006
Posts: 1,217


Re: Interesting Transfer Boxes
December 12, 2009 03:06PM
Ted Andkilde Wrote:
-------------------------------------------------------
> I'm just spitballing -- I would "someday" like to
> build an rs200 or Stratos clone as a fun car.

I vote stratos!

> I was thinking Duratec/EcoTec for this thing,
> fairly light, easy to make usable power and
> available.

I don't know my new engines well enough.. but I think my wife has a EcoTec in here Astra.

> I'd go for normal 15" (27" tall?) rally sized
> tires in a clean-sheet project like this, far
> easier to dig up tires and package "real" uprights
> and brakes. Plus I loved the look of those crazy
> euro-cars you posted last week with the massively
> hogged out wheelwells.

Life gets a LOT easier and cheaper once you get somewhere in the meat of the bell curve for things like rubber and wheels. I can see 15" stuff getting harder to find in the near future though (It just seems to be going that way).

IF done right, the massively hogged out wheel well and flare look, looks the bizness.

> I think chain drive is the only way to fly with
> bike motors -- Denis Palatov has a funky quaife
> center diff setup with chain driven 4wd in his DP
> projects. If you've got nothing to do this weekend
> cruise over to www.dpcars.net and check out all of
> the build logs and historical pages -- no rally
> content but really engrossing and impressive
> stuff.

I will have to check that out.. Personally, I'm against chain drive in a car, but we've been over this winking smiley

> Skyline Skyline Skyline, You mean the new $20k a
> pop transaxle that has no warranty if you use the
> launch control?

Sheering gear teeth are they? Nice!

But seriously, if you're looking for a Front Engine N/S 4WDish car the old skyline trans is the way to do it.

> If you use a two piece propshaft you could just
> angle the front section over a few degrees and run
> equal length front driveshafts, which makes a lot
> more sense, I shoulda though of that earlier .

I think youd find that you have to have the engine a lot more towards the side of the car so you can fit your seat in a mini.. so it might be moot winking smiley

> Truth is, I'm not likely to build this sort of
> thing real soon. I'm fairly serious about building
> a Lotus 7ish (Locost/Haynes roadster/whatever)
> with my son over the next year or so. We
> scratch-built a go-kart this past summer and had a
> ball, I've got a spare 2l Zetec out of an SVT in
> the garage, a bunch of shocks and other bits and
> pieces and I think I can scavenge a type-9 tranny,
> uprights and a few other bits from the cast-off
> piles of the Xratty rally guys. (the 7 uses a lot
> of the stuff they toss away). I figure it'll be a
> fun trackday, possibly hillclimb, occasional
> streetcar that we can build for short money. I've
> been talking to John about the type-9 to Zetec
> connection and finding some front uprights.
>
> Pretty sure I could build three of these for the
> same money as rally prepping the Mini. And unless
> the economy makes a hard right turn into
> 'tons-o-profit' I can't see myself having the
> $10,000+ a year I need to run 5 tight-budget rally
> weekends...

If I had a garage and proper tools earlier, I would have probably gone some kind of locost route already. It just makes sense period. No rust to repair, no sourcing of anything difficult to find and or expensive... Hell, you don't even have to put a paint job on the thing.

I don't see myself being able to afford (a time and money equation) more than 2 rallies a year ever.. at least at this point in my life. So with that being said, unless removable door bars are legal by the time I get a car built I'll have a hard time convincing myself I want that much cage in a car that needs it 2 weekends a year.

It's fairly hard to swallow the difference in cage requirements when you look at some of the videos from various forms of motorsport in Europe. A lot of these guys are going 11/10ths with what approximates a swing set in comparison.

> I think John could sell a lot of mechanical
> solutions to builders of these things, Bilstein
> shock kits, Supra diff conversons, quickracks,
> decent brake kits etc. same technology as the rwd
> rally car stuff, just different applications --
> not a lot of vendors in the game with his
> skillset.

I wonder how hard it would be to get a LoCost as rally "legal" that might make the thing more affordable!



Andrew M
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