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cblakely
Chris Blakely
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Location: Renton, WA
Join Date: 11/20/2007
Age: Midlife Crisis
Posts: 97

Rally Car:
'92 VW GTI 16v on MSnS-E



Re: VW engine question
October 14, 2010 11:41AM
josh's point is well made - don't expect perfection with the MS especially out of the box. It takes some tweaking.

I don't know that I'd consider MS (or any other standalone for that matter) as reliable as stock management but there's no reason you can't have it so close that it basically doesn't matter.

Also I would argue it is definitely more than a few HP. It might be only a few "peak" HP but the throttle response, mid-range power, etc is all very noticeably increased. Plus, my digifant car started behaving oddly as well, once you start doing things like changing cams, exaust, compression ratio, etc and with no real way to tune it... the drivability (especially on transits) went to shit.

Plus modifying and tuning is fun!
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BJosephD
Brian j Dyer
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Location: southern maine
Join Date: 05/01/2009
Age: Midlife Crisis
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Rally Car:
04 Rocky Mountain MTB...


Re: VW engine question
October 14, 2010 03:01PM
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fliz
Quote
Josh Wimpey

Or, better yet, get yourself a 16v and I have everything upstream from the head sitting in a storage bin for a screaming price. Intake manifold, TB, intake boot, airbox & fuel distributor...

Would these bits make it easier to put a CIS 16v engine from an '88 into a '97 (2.0 ABA OE)?

A trip to bahn brenner would get you all you needed to run an old 16v on the factory mgmt of the car.
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BJosephD
Brian j Dyer
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Location: southern maine
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04 Rocky Mountain MTB...


Re: VW engine question
October 14, 2010 03:11PM
Quote
Pete
Quote
Tom B

What are you doing with it?

Rallycross. I'd like to have a decent RPM buffer about 1500rpm higher than the top of the powerband to prevent exploding the engine over dusty spots.

I kind of did that to the LATEST 13B that I killed. (I lost count, was that #3 or #4 this year?) Was seeing 8500-9000rpm on the straights and the engine was gaining some revs when leaving the ground or hitting dusty spots. I don't know for certain if the excess revs did the engine in or if it was dust.

Independent throttles are definitely part of the plan. The stock intake sucks immensely. I have enough counterflow intakes that I feel comfortable with hitting them with a bandsaw and adapting... something. 48mm throttles from LT1 engines look promisingly inexpensive.

Have you picked a direction to go?
a turbocharged ITB counterflow 1.8 sounds great, but... there are several hybrids you can do on the cheap with a bit of searching the web.

for all out high RPM revs: 1.6l (squarish bore and stroke) solid lifter head a wild cam, dry sump.
need more torgue: sneek an ABA under your 1.8 head
more power: install 2.0
bigger power: VR6
even more power: aba block with 16v head, turbo.
great power low weight: ABA block ABF pisons 16v head and cams

Hope that helps.
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Gravity Fed
Alex Staidle
Senior Moderator
Location: Δx = ħ/2Δp
Join Date: 08/21/2009
Age: Settling Down
Posts: 1,719

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Various Heaps



Re: VW engine question
October 14, 2010 04:09PM
any recommendations for clutches? i have a 16v daily abuser thats slipping. i might just elect for the ACTor spec brand clutches.
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Pete
Pete Remner
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Location: Cleveland, Ohio
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Re: VW engine question
October 14, 2010 04:51PM
Quote
BJosephD
Have you picked a direction to go?
a turbocharged ITB counterflow 1.8 sounds great, but... there are several hybrids you can do on the cheap with a bit of searching the web.

The independents would be on a naturally aspirated lump.

I have two choices here... I have a complete RD engine that needs pistons, and a PG engine minus the cylinder head and supercharger. (I *had* the head, but traded it for Audi bits)

Turbocharging the PG would be relatively simple with parts on-hand. I have a friend who will do the necessary mods to a 10v exhaust manifold for cheap, and I have spare Audi turbos.

Anything ABA-based, while tempting, is out because of a lack of decent (cheap) pistons, and I'd be cursing to fit a short-deck engine in my planned chassis anyway.

I guess the issue is, do I want to risk breaking rods with RPM, or risk breaking drivetrain parts with torque.



Edited 1 time(s). Last edit at 10/14/2010 04:52PM by Pete.
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BJosephD
Brian j Dyer
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Location: southern maine
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04 Rocky Mountain MTB...


Re: VW engine question
October 14, 2010 06:25PM
as far as i know, in order to achieve a high rev motor is to start with one that has a square bore and stroke, the 1.8 is not no matter which way you punch it, the 1.6 is close, again street race vw's run serious oil systems, a stock pump will cavitate starving the head etc. never heard or seen a rod break until you get to the vrts and 20vt
cutting up an audi 10v exhaust manifold does not make a whole lot of sense to me. you would have to cut it in three sections then weld two back together... a chinese ebay turbo manifold would be just as effective. as far as drive train parts goes the weakest link would be the clutch enginge/transmission mounts then maybe the axles.
are we still talking about a rally x'er? if so as said before GEARING is where it is at, find a 4y or a 9a 020. done.
i heard that guy josh wimpey knows how to drive a golf...



Edited 1 time(s). Last edit at 10/14/2010 06:26PM by BJosephD.
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Pete
Pete Remner
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Re: VW engine question
October 14, 2010 06:34PM
Quote
BJosephD
cutting up an audi 10v exhaust manifold does not make a whole lot of sense to me. you would have to cut it in three sections then weld two back together... a chinese ebay turbo manifold would be just as effective.

You just cut off the 5th cylinder, and if you want to use the external wastegate, you just add it back in. He's done a few of them that way. It's cheaper for me than buying a T3 manifold and a turbo.

Quote

as far as drive train parts goes the weakest link would be the clutch enginge/transmission mounts then maybe the axles.

I was breaking axles with a slow, bone stock RV. At the last event, an ABA destroyed 2nd gear in an 020. (He's married to the idea of 020s since he has a Good Diff for one) The clutch seems to be the only part that works well...

Quote

are we still talking about a rally x'er? if so as said before GEARING is where it is at, find a 4y or a 9a 020. done.

It's hard to say, and down to region. When I ran mainly small cramped courses, with the Golf, I was very, very happy with the 3.67 final drive. Could wind 1st gear out to 40mph and I didn't mind bouncing the limiter a bunch. (Until I found out that this filled the head with oil) On the other hand, the sites we have access to now are limited as far as tight course arrangements are concerned. I did the math on what an RX-7 with 4.10s and 65cm tires would be doing at 9000rpm in 2nd gear and I didn't like the number.
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john vanlandingham
John Vanlandingham
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Saab 96 V4



Re: VW engine question
October 14, 2010 08:17PM
Quote
BJosephD
Quote

as far as i know, in order to achieve a high rev motor is to start with one that has a square bore and stroke,


I cannot let that go by...
But before even taking the time to hash that fallacy, one ought to descibe what one means by HI REV motor---then ask WHY?


By the way, anybody looked at the bore and strokes in the little Honja motors?

Quote

the 1.8 is not no matter which way you punch it, the 1.6 is close, again street race vw's run serious oil systems, a stock pump will cavitate starving the head etc. never heard or seen a rod break until you get to the vrts and 20vt


And yet tall ABA 16v n.a. motors made such nice power at thr BRC level...2490-240 bhp at under 8000 rpm...

Wonder why VW didn't use the 1,6 which was homologated..

cutting up an audi 10v exhaust manifold does not make a whole lot of sense to me. you would have to cut it in three sections then weld two back together... a chinese ebay turbo manifold would be just as effective. as far as drive train parts goes the weakest link would be the clutch enginge/transmission mounts then maybe the axles.



Weakest link I've seen is the Golf CV joint outer part which shears at the end of the splines. Then the inner cage of the outer CV , then the outer cage of the onner CV

Quote

are we still talking about a rally x'er? if so as said before GEARING is where it is at, find a 4y or a 9a 020. done.
i heard that guy josh wimpey knows how to drive a golf...

Jeebus this is like 2/3 ways through 2010---seems like putting together a somewhat higher compression 1800 or 2,0 16v today should be easy and Tom B has shown clearly that a slightly warmed over 16v will fly---presuming of course somebody stomps on the gas pedal...

Old 16v shit is dirt cheap, cleaning the valve bowl is within the realm of those with a few sanding rolls and reading glasses and that worth 85% of what "porting" will net you----the differential costs is maybe 8 more guides (cheap!) and 8 more valve spriongs (cheap!) and grinding 8 more valve seats, and 1 more cam.

OBVIOUS ADVANTAGE: more detonation resistant combustion chamber---which means you can use pump gas with HIGHER compression and that yields TORQUE

And the hugely increased valve area means that even with milder (torquier) cams, you still get a good GULP of air.
LOTs of air in and squeezing it more sounds like win-win..

And we've seen that works good enough to win with...


Come on, whaddya want?
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fliz
Chad Eixenberger
Senior Moderator
Location: Grafton, WI
Join Date: 02/01/2007
Age: Midlife Crisis
Posts: 484

Rally Car:
1988 VW Golf #687


Re: VW engine question
October 15, 2010 10:06AM
Quote
BJosephD
Quote
fliz
Quote
Josh Wimpey

Or, better yet, get yourself a 16v and I have everything upstream from the head sitting in a storage bin for a screaming price. Intake manifold, TB, intake boot, airbox & fuel distributor...

Would these bits make it easier to put a CIS 16v engine from an '88 into a '97 (2.0 ABA OE)?

A trip to bahn brenner would get you all you needed to run an old 16v on the factory mgmt of the car.
I'll have to give them a call. Although getting the car there is out of the question.
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Josh Wimpey
Josh Wimpey
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Location: VA
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Sneak the Golf


Re: VW engine question
October 15, 2010 03:30PM
For SCCA style rallycross, a stock 1.8 or 2.0 16v will be fine. Just drive it hard....really, really, really hard.

In 2000 to 2004, I consistently set FTDs and finished in the top3 overall with fields of 50+ entrants (including Otis Dimiters in his subaru) in a bone stock 1987 1.8l 16v gti with stock everything except bilsteins, Shine springs and a weld-in Autopower roll cage (open diff even) both on the east coast and in Colorado.

The short courses reward controlled aggression over just about anything you could do to the car.

Toughest competition came from 2 brothers who ran a very carefully lightened fwd Izuzu Impulse 1.6L that was pretty nearly bone stock otherwise but was under 1800lbs.

In the interest of saving people from wasting money, below I have listed some suggestions for SCCA rallycross cars.

Suggested rallycross car criteria:
1) Any small, light, running car in decent condition with all suspension and brake parts tight and well functioning
2) Well mounted radiator
3) Cooling fan
4) functioning rev limiter
5) NO OTHER CRITERIA :-)
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Pete
Pete Remner
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Location: Cleveland, Ohio
Join Date: 01/11/2006
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Posts: 2,022


Re: VW engine question
October 21, 2010 08:29PM
Quote
Josh Wimpey
For SCCA style rallycross, a stock 1.8 or 2.0 16v will be fine. Just drive it hard....really, really, really hard.
(...)
In the interest of saving people from wasting money, below I have listed some suggestions for SCCA rallycross cars.

Suggested rallycross car criteria:
1) Any small, light, running car in decent condition with all suspension and brake parts tight and well functioning
2) Well mounted radiator
3) Cooling fan
4) functioning rev limiter
5) NO OTHER CRITERIA :-)

Sure, if you just like fucking around. I want the car to kick ass so I can't point any blame for failure on anything but myself.

FWIW - I was running about the same times as this non-stock Evo before it broke:

Would have placed one hell of a lot better if I picked up on the driving style changes I needed to make a little bit sooner. Still was wishing for more power, of course.



Edited 1 time(s). Last edit at 10/21/2010 08:32PM by Pete.
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C LePoudre
C LePoudre
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Location: Warman, Saskatchewan
Join Date: 07/07/2006
Posts: 32

Rally Car:
G2 VW Golf


Re: VW engine question
October 26, 2010 01:09PM
It's your money and time to spend, but the advice from experienced guys like Josh and John should be considered seriously.

I've done something similar to what you're asking about to a 2.0 16v, spending (literally) thousands of dollars to make the bottom strong, lots of head work, crank scrapers, big cams, ........

If I was going to do another VW, I'd find a 2.0 16v at a wrecker with good compression numbers, put some moderate cams in, and go have fun and save money. It it blows up, go find another one.
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