john vanlandingham John Vanlandingham Ultra Moderator Location: Ford Asylum, Sleezattle, WA Join Date: 12/20/2005 Age: Fossilized Posts: 14,152 Rally Car: Saab 96 V4 |
No, 3/16" everywhere is the norm... John Vanlandingham Sleezattle, WA, USA Vive le Prole-le-ralliat www.rallyrace.net/jvab CALL +1 206 431-9696 Remember! Pacific Standard Time is 3 hours behind Eastern Standard Time. |
Racinkid13 Max Junior Moderator Location: Durham, NC Join Date: 02/04/2009 Age: Midlife Crisis Posts: 611 Rally Car: 1983 MKI GTI |
thanks. in reading thru a bunch of "self tech" articles on running lines, i saw this. "Minimum bend radius - Rule of thumb, the minimum bend diameter for 3/16" line is 4" and for ¼" line is 6.5" diameter. " I only saw this mentions once out of the 6 or so articles I skimmed thru. |
john vanlandingham John Vanlandingham Ultra Moderator Location: Ford Asylum, Sleezattle, WA Join Date: 12/20/2005 Age: Fossilized Posts: 14,152 Rally Car: Saab 96 V4 |
I know you're being safe but you have and have had a million clues right on every car or truck you've ever looked at. Many have same circuit layout and have Ts and that can be a guide, too. Wonder where they got that 4" bend radius, I have seen 2" on all kinds of things, and LOTS of 3" and less. John Vanlandingham Sleezattle, WA, USA Vive le Prole-le-ralliat www.rallyrace.net/jvab CALL +1 206 431-9696 Remember! Pacific Standard Time is 3 hours behind Eastern Standard Time. |
Racinkid13 Max Junior Moderator Location: Durham, NC Join Date: 02/04/2009 Age: Midlife Crisis Posts: 611 Rally Car: 1983 MKI GTI |
I know you're being safe but you have and have had a million clues right on every car or truck you've ever looked at. Many have same circuit layout and have Ts and that can be a guide, too. Wonder where they got that 4" bend radius, I have seen 2" on all kinds of things, and LOTS of 3" and less.[/quote] Like I said, only saw that mentioned once. Just wanted someone elses take on that. I didnt understand the minimum aspect. Found an article saying to use thin rod to lay out the general shape and match. Simple idea i probably wouldnt have thought of honestly. Think Im going to run into a prob where it drops from the body to the rear arm. Goes from hard to flex to hard back to flex. I see the reasoning for this, but could I just keep it flex from the body to the caliper? seeing that theres enough slack for movement yet secured to the arm. I know I have to keep in mind that the "bubble" of movement needs to be clear. |
Racinkid13 Max Junior Moderator Location: Durham, NC Join Date: 02/04/2009 Age: Midlife Crisis Posts: 611 Rally Car: 1983 MKI GTI |
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fliz Chad Eixenberger Infallible Moderator Location: Grafton, WI Join Date: 02/01/2007 Age: Midlife Crisis Posts: 484 Rally Car: 1988 VW Golf #687 |
move the hard line endpoint to the wheel well (so the shock protects it from flat tires).
My old car had the hard line running down the axle arm, I almost lost it a couple times running on flat tires, and did lose it a couple times when the gravel spray under the car wore through the flex line between the shell and the axle. |
phlat65 Sean Medcroft Senior Moderator Location: Edmonds, Washington Join Date: 02/12/2009 Age: Possibly Wise Posts: 1,802 Rally Car: Building a Merkur |
As far as bending up the lines, make your self a couple of test bends in a few angles, like 30 45, 90 ect, and mark them and measure how far from you mark the end of the bend, then you can get very close to prefect with just a tape measure, and some patience.
As far as radius, if your bender has a 2" circle die, and it does not kink the tube, then sweet. You can bend soft steel tube pretty tight, but alluminum tube needs more care, and a larger radius to avoid cracking |
Racinkid13 Max Junior Moderator Location: Durham, NC Join Date: 02/04/2009 Age: Midlife Crisis Posts: 611 Rally Car: 1983 MKI GTI |
maybe something like so? tucked back in the crevace? http://i4.photobucket.com/albums/y121/racinkid13/Jackalope/brakelinerun.jpg |
john vanlandingham John Vanlandingham Ultra Moderator Location: Ford Asylum, Sleezattle, WA Join Date: 12/20/2005 Age: Fossilized Posts: 14,152 Rally Car: Saab 96 V4 |
How about easy access bulkhead fitting then short flexie hose to hard line along the very top of the beam to short flexie hose to caliper (so you can bang in pads when those postage stamp sized things wear out). If you reach the top of the beam you have very serious problems. If you mounted up nice strong Volvo 240 calipers you could skip the last flex hose to caliper since the pads load from the rear...and the inlet into the caliper faces forward so hard line direct into the most protected place possible..... Naturally that would mean all hydraulic hand brakes---and ditching the horrid VW "two hands on the lever, and both feet braced on the dash and it still is crap" things you have. The Volvo 240 is my default caliper choice. 38mm pistons, good sized pads and big choice of pad compounds. Strong, and cheap at the Rally Parts Storage Depots cynically referred to as "junk yards". John Vanlandingham Sleezattle, WA, USA Vive le Prole-le-ralliat www.rallyrace.net/jvab CALL +1 206 431-9696 Remember! Pacific Standard Time is 3 hours behind Eastern Standard Time. |
Racinkid13 Max Junior Moderator Location: Durham, NC Join Date: 02/04/2009 Age: Midlife Crisis Posts: 611 Rally Car: 1983 MKI GTI |
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