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Not that I'm jumping on the bandwagon...

Posted by Eddie Fiorelli 
alkun
Albert Kun
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Re: Not that I'm jumping on the bandwagon...
June 18, 2011 04:40PM
Quote
Greg Donovan
this kid looks committed:




Lucky kid has the juciest volvo motor known to man. That cylinder head alone costs more than I have into my whole rally car so far...
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john vanlandingham
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Re: Not that I'm jumping on the bandwagon...
June 18, 2011 07:15PM
Quote
alkun



Lucky kid has the juciest volvo motor known to man. That cylinder head alone costs more than I have into my whole rally car so far...

Yeah but that's because they have to retain 8v......

were they allowed 16v they could start with something like this:


with ports like this


And then go crazy with work like this:




Then make the chamber with bigger quench pads:




And ports raised:


And bigger valves---there's room thanks to the cylinder diameter being 96-97mm


And then:
Nedan lite Pipemax beräkningar på Volvo motorn. Med 2.4 liters slagvolym hamnar maxeffekten någonstans runt 320 hp vid 8600 RPM. Lämpliga kamvärden för rallycross: 306 107 14,5 5-6,0ot in & ut 290 107 11.0 3,8ot.

( Free translation: below a little Pipemax calculations on this Volvo motor. With 2.4 liter volume lands the max-effect somewhere round 320 hp @ 8600. Suitable cam value for rallycross: 306 duration 107 lobe center, 14mm lift, 5,0 to 6,0mm lift at TDC on intake, and exhaust 290 duration, 107 lobe center, 11,omm lift, 3,8mm lift @ TDC)

Ah! Angleski for youse guys!:




320 BHP for 2.5 liter. Normal aspirated. Not allowed in rally, this is a rallycross motor.

But here, Gp2 killer.

Even a milder version at 250 bhp would be hilarious.



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Re: Not that I'm jumping on the bandwagon...
June 19, 2011 11:49AM
How much does all that head work cost?

Bone stock K series Honda motors make 220-230hp at the wheels on a stock 2.0L motor with intake/header/exhaust/tune.

Guys make 300hp N/A honda screamers (like 10k RPM screamer) but they cost A LOT. Still pretty easy to get 200+ whp with a several grand investment on a b series with cams/pistons.
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Re: Not that I'm jumping on the bandwagon...
June 20, 2011 03:35PM
Quote
BillyElliot
Guys make 300hp N/A honda screamers (like 10k RPM screamer) but they cost A LOT.

Billy,

I recently saw at the dyno a K-series set up that will be going into a speed record car and it was well, WELL past the 300 whp mark. Details are fuzzy because it is someone else's project and not mine. I inquired because that motor is meant to last 10 miles WOT plus a few qualifying runs(5 miles per run WOT) which means it has some reliability. The builder thought that a de-tuned rally-spec version would be about 290 whp. DMRR in Ireland runs a MKII Escort with a K-series and it seems to be cheaper than Millington set-ups that are considered to be the standard in high-end Ford motors. I would be curious to see a Millington vs. built K-series comparison in terms of cost and torque curve.

George
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Re: Not that I'm jumping on the bandwagon...
June 20, 2011 03:49PM
Quote
BillyElliot
How much does all that head work cost?

Bone stock K series Honda motors make 220-230hp at the wheels on a stock 2.0L motor with intake/header/exhaust/tune.

Guys make 300hp N/A honda screamers (like 10k RPM screamer) but they cost A LOT. Still pretty easy to get 200+ whp with a several grand investment on a b series with cams/pistons.

And how much proven torque?

At what RPM....

And in the ned it still has to be in a car... what car?

I wonder why those dumb Swedes and Finns build Volvos and, at least in Sweden fill half the entry list with them?



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Re: Not that I'm jumping on the bandwagon...
June 20, 2011 04:01PM
Honda motors - You know I am always reading about these killer Honda motors with wonderful numbers all over the internet - why is it that we never see the cars adding up to much in competition? Am I just not looking at the right events? Or is the focus of Honda not on racing these days so they do not provide the support required?

What am I missing?
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Re: Not that I'm jumping on the bandwagon...
June 20, 2011 04:18PM
The honda at GRC seemed to be doing ok. However every honda buddy i've ever had was always blowing something up. Really turned me off. It's just not one of those legendary over engineered drivetrains. You never hear of a honda making 300-400 ft/lbs on a stock bottom end.
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john vanlandingham
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Re: Not that I'm jumping on the bandwagon...
June 20, 2011 04:25PM
Quote
derek
Honda motors - You know I am always reading about these killer Honda motors with wonderful numbers all over the internet - why is it that we never see the cars adding up to much in competition? Am I just not looking at the right events? Or is the focus of Honda not on racing these days so they do not provide the support required?

What am I missing?

I dunno, I was wondering the same thing. "My buddy was talkin to this guy at the 7-11 when he was getting a Big Gulp Slurpie who said his sister knew the cousin of some guy who had 350 bhp on a completely stock Honda hybrid BH motor that was soooooooooooooooooooooo fast."

But Derek, I've only built one B series thing and I tell you it was awfully nice internals in that thing, and it ran unbelievable strong on pump Super.
Ran cleanly and docile AND revved to 9500.

Gearing totally sucked, like heading up here from 1st Avenue S bridge coming up 509, the fawker would pull past 90mph (guy had proper diameter tires, mph was accurate enough) in 3rd, but would not pull 4th period, just got slower and slower.

The biggest problem with Hondas is THE CAR, or everything but the motor.
The rear "suspension" stuff makes a VW beam look like bridge girders: appallingly chees-u-lar cheesoid (not even REAL cheesy) stampings. mind bogglingly crappy. Extrely limited and boxed in in terms of mod-a-bility in the front either their crappy copies of Audi/Mercedes junk or the strut stuff.

Maybe the Irish are right; stick them in a GOOD car and have fun.



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Re: Not that I'm jumping on the bandwagon...
June 20, 2011 04:52PM
Quote
john vanlandingham
Quote
BillyElliot
How much does all that head work cost?

Bone stock K series Honda motors make 220-230hp at the wheels on a stock 2.0L motor with intake/header/exhaust/tune.

Guys make 300hp N/A honda screamers (like 10k RPM screamer) but they cost A LOT. Still pretty easy to get 200+ whp with a several grand investment on a b series with cams/pistons.

And how much proven torque?

At what RPM....

And in the ned it still has to be in a car... what car?

I wonder why those dumb Swedes and Finns build Volvos and, at least in Sweden fill half the entry list with them?

This is a 1.6L making a measly 111 torque at the wheels but it's above 100 from 6k up to 9500rpm and makes 185whp. This result is from a ported head, stock cams, valve springs on a stock bottom end. All that will be run through a 1.2 5th gear and 4.9 final drive. For reference, a stock 5th gear is 0.848 and 3rd would be 1.458 and stock finals are 4.4 on a B16 trans. Typical 1.6L motors make 140 at the wheels.





Frankenstein 2.0L motors typically make 172 peak at the crank for low rev mild builds which are 230hp at the crank:


B20block /B16A head, 84.5mm bore/11.5:1 compression, BC0010 spring/retainer kit, TWM 50mm ITB, RC 440cc, 4-1 header, 2.5" collector, sprockets set at +1 int/-1 exh, 91 octane pump gas.

That's no head work. Just mild compression (high comp builds go up to 13:1), throttle body, injectors, header, exhaust, cams and cam gears, probably. This motor would be a best when built to rev up to 9k with head work.

Here's some random K series dyno chart:



All this in a car that weighs 2400lbs rally ready. If you put it in a CRX like Cody's you're looking at a 2100lb car? Not sure what Cody's car weighs, but caged CRXs weigh in at 1800lbs I've seen.

How many tons do those Volvos weigh? I would think the Sweeds would run a Volvo, it is a sweedish car after all. That's like asking why don't they run mustangs at the drags in Europe (I don't follow Euro drags so I'm not sure what they run).



Edited 2 time(s). Last edit at 06/20/2011 04:57PM by BillyElliot.
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urr
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urr
Re: Not that I'm jumping on the bandwagon...
June 20, 2011 05:43PM
I was never a big Honda fan but there are a surprising number of Honda rally/road/rallycross cars being campaigned around the globe, with success.

The EP3 Civic is a very popular gravel car in Sweden, Norway and Finland. The EK and EG's are used by Irish tarmac ralliest.

I raced my EG6 civic hatch in Colorado over the weekend. It weighs 2300lbs with me in it in rallycross trim (no co-driver seat etc) and makes 225hp and 165tq at the wheels. It's a K20A3 motor with a supercharger tuned on E85. We could have got more power out of it but since it's going to live on the ragged edge for 5 minutes at a time, we stopped adding timing.

I qualified less than 1 second behind a fully developed 996 Rallycross car from Sweden. I understand his car cost around $150k....the civic around $10-12k.

Here's the final race:





With proper tires, more set up time, some traction during the launch I should be able to challenge the Porsche for a win.

Andrew
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Re: Not that I'm jumping on the bandwagon...
June 20, 2011 06:44PM
Quote
BillyElliot
Quote
john vanlandingham
Quote
BillyElliot
How much does all that head work cost?

Bone stock K series Honda motors make 220-230hp at the wheels on a stock 2.0L motor with intake/header/exhaust/tune.

Guys make 300hp N/A honda screamers (like 10k RPM screamer) but they cost A LOT. Still pretty easy to get 200+ whp with a several grand investment on a b series with cams/pistons.

And how much proven torque?

At what RPM....

And in the ned it still has to be in a car... what car?

I wonder why those dumb Swedes and Finns build Volvos and, at least in Sweden fill half the entry list with them?

This is a 1.6L making a measly 111 torque at the wheels but it's above 100 from 6k up to 9500rpm and makes 185whp. This result is from a ported head, stock cams, valve springs on a stock bottom end. All that will be run through a 1.2 5th gear and 4.9 final drive. For reference, a stock 5th gear is 0.848 and 3rd would be 1.458 and stock finals are 4.4 on a B16 trans. Typical 1.6L motors make 140 at the wheels.

That dyno chart belongs according to their web-site---to this price-list:
Quote

This is it! This is it! This is the high flowing port design we used to (see dyno)
make 190 WHP on stock B16 blocks and 250 WHP on stock H22 blocks. A high revving
monster and the perfect start to a built motor. We strongly recommend our DH-Racing MLS Head Gaskets
when swapping your stock head for our high flow design.
Add a Ported B16 Head to your cart for $1500.00 shipped:


Available upgrades for your Ported Head:
Click any upgrade below to add to your cart

Then add 0.5mm bigger valves +$300
bowl work for valves....+$100
diamond milling--whatever the fuck that is...+$50
machine big ports...................................+$300
performance cams...................................+$500
Intake manifold combo..whatever that is....+$500
Fuel pressure regulator............................+50

So what head was it, the $1500 head or the $1500+ the $1800.
$3300 in the head sound liike the classic chasing tiny % of improvements for cubic dollars.

Not arguing with you---I did just say the motors are jewels---but the outrageous claims always play out like this..."Stock poerted head--bazillion Beee haitch Peeees" then it transpires that its not stock it's thousands.







Quote

Here's some random K series dyno chart:



All this in a car that weighs 2400lbs rally ready. If you put it in a CRX like Cody's you're looking at a 2100lb car? Not sure what Cody's car weighs, but caged CRXs weigh in at 1800lbs I've seen.

How many tons do those Volvos weigh?

I only poted the same weight chart like 30 times in the last 10 years, but between 2550 and 2650lbs



Quote

I would think the Sweeds would run a Volvo, it is a sweedish car after all.

You cannot be serious. Shirley, you must be joking.
Then how do you expain 20 years of German Opel Ascona B being the car that filled the stages there? And English Ford Escorts being runner up in numbers?
You have to be joking---put some smiley face thing next to silly stuff so we know its supposed to be silly.


Quote

That's like asking why don't they run mustangs at the drags in Europe (I don't follow Euro drags so I'm not sure what they run).

Depends on the class, just like here. Why don't you go look at the link where i posted the Volvo head work from and you'll see Dart top fuel heads, SBC, BBC etc...



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BillyElliot
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Re: Not that I'm jumping on the bandwagon...
June 20, 2011 07:44PM
Quote
john vanlandingham
That dyno chart belongs according to their web-site---to this price-list:
Quote

This is it! This is it! This is the high flowing port design we used to (see dyno)
make 190 WHP on stock B16 blocks and 250 WHP on stock H22 blocks. A high revving
monster and the perfect start to a built motor. We strongly recommend our DH-Racing MLS Head Gaskets
when swapping your stock head for our high flow design.
Add a Ported B16 Head to your cart for $1500.00 shipped:


Available upgrades for your Ported Head:
Click any upgrade below to add to your cart

Then add 0.5mm bigger valves +$300
bowl work for valves....+$100
diamond milling--whatever the fuck that is...+$50
machine big ports...................................+$300
performance cams...................................+$500
Intake manifold combo..whatever that is....+$500
Fuel pressure regulator............................+50

So what head was it, the $1500 head or the $1500+ the $1800.
$3300 in the head sound liike the classic chasing tiny % of improvements for cubic dollars.

Not arguing with you---I did just say the motors are jewels---but the outrageous claims always play out like this..."Stock poerted head--bazillion Beee haitch Peeees" then it transpires that its not stock it's thousands.

That 185whp from a 1.6L is for ONLY $1500 of head porting. The B16 head runs out of breath around 8k RPM. The porting just allows it to breath to 9500rpm. IF you added the cams/ports/manifold you'd be pushing well over 200whp. But at that point you're spending your money wrong, not that guys haven't done it.

Hell, Roger Foo made 192hp off a 1.6L that had a 9200 limiter.

Quote

Incredibly, the Honda's 1600cc engine remains. All it needed was some thoughtful tuning by Skunk2's power wizard, Steve Rothmuller. With little cash to spend, the Foo-Chin brain trust could only afford to invest where it counted most, the cylinder head. Under Speedvision rules, valve size must remain stock but removal of material is permitted, so Rothmuller reworked, matched and polished the combustion chamber and ports to increase airflow. The head was also milled to raise the compression ratio to 12.0:1. The entire block and bottom-end remain bone stock.

Skunk 2's Rothmuller says his main effort on the head was to increase its breathing capacity. "We used our own Stage 1 grind on the cams, but it's the timing that's super-critical, so I incorporated a special set of adjustable cam-timing gears-which we make here at Skunk2-to ensure the timing is just where it needs to be. The injector and throttle body is modified as well, to make it match the improved flow of the cylinder head. We used RC Engineering 270cc injectors to increase fuel flow and a B&M fuel-pressure regulator with a matching gauge to check the setting."

"Another trick item we use that costs little, but is very important if you intend to spin the engine above 9000," says Rothmuller, "is a Type R ignition rotor and cap. The internal webbing is a lot stronger on those components." Skunk2 also modified the ECM unit carefully, so the engine can rev cleanly.

Horsepower? "Just a shade more than 192," smiles Chin. "That's our big equalizer. The other factor that really works in our favor is the Civic's weight; with Roger on board, it weighs only 2,150 lbs, which means it sticks much better in the corners than its heavier, more powerful competition. It also allows Foo to go far deeper into the corners than his competition when braking. The Civic's minimal weight also enables Roger to conserve his tires until the end of a race."

http://sportcompactcar.automotive.com/69912/0202-sccp-1995-honda-civic-dx/index.html



How about this... 257hp at 8100rpm off a 1.8L stroked 1.6 motor. Add another .2L and you're getting ~280hp. Compare to K24 (that's 2.4L if you can't figure it out) and you're talking even more with extra torque.




When some N/A volvo can beat my 160hp at the crank, maybe I'll step up my game to build a 2.0L monster. Until then, all I need is 160hp and gutless torque to beat your Volvos.



Edited 6 time(s). Last edit at 06/20/2011 07:52PM by BillyElliot.
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Carl S
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Re: Not that I'm jumping on the bandwagon...
June 20, 2011 08:25PM
Quote
BillyElliot
Until then, all I need is 160hp and gutless torque to beat your Volvos.

Dont worry, another year and I'll be done with school and then I can prove you wrong. smiling smiley
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BillyElliot
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Re: Not that I'm jumping on the bandwagon...
June 20, 2011 09:03PM
Quote
Carl S
Quote
BillyElliot
Until then, all I need is 160hp and gutless torque to beat your Volvos.

Dont worry, another year and I'll be done with school and then I can prove you wrong. smiling smiley

Well, I'll have an Integra Type R motor by next year. So I'll hopefully be making 200whp by then? But you need to talk to Dr. Agin and his crazy skullet and something to do with 88mph so you can get on the stages sooner.

For those who don't know... he's a physics professor at MTU

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Re: Not that I'm jumping on the bandwagon...
June 20, 2011 09:11PM
I do need a senior design project. Flux capacitor?
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